SAP PP Course in Pune

6. What is a work center in SAP PP?
A: A work center is a physical location in SAP PP where production activities take place. It represents a machine, a group of machines, or a manual work station where production activities are carried out.

7. How do you create a production order in SAP PP?
A: To create a production order in SAP PP, you need to go to the Production Order screen and enter the relevant details such as the material, quantity, and production start date. You also need to specify the work center and the BOM that will be used for production.

8. How do you monitor the progress of a production order in SAP PP?
A: You can monitor the progress of a production order in SAP PP by going to the Production Order screen and checking the status of the order. You can also use the Shop Floor Control (SFC) system in SAP PP to monitor the progress of production activities in real-time.

9. What is the integration between SAP PP and other SAP modules?
A: SAP PP is integrated with other SAP modules such as MM (Materials Management), SD (Sales and Distribution), and FI (Financial Accounting). The integration ensures that data flows seamlessly between the modules and that the production planning process is integrated with other business processes.

10. What are some of the challenges in SAP PP implementation?
A: Some of the challenges in SAP PP implementation include ensuring data accuracy and consistency, customizing the system to suit business requirements, and ensuring user adoption and training.

11. What is the difference between make-to-order and make-to-stock production?
A: Make-to-order production is a type of production in which products are manufactured based on customer orders. In this type of production, the product is only produced when an order is received, and the production process is initiated only after the customer order is confirmed. Make-to-stock production, on the other hand, is a type of production in which products are manufactured in advance and kept in stock. These products are produced based on a forecast of the demand, and are available for immediate delivery to customers.

12. How does SAP PP integrate with quality management?
A:SAP PP integrates with Quality Management (QM) through the Quality Inspection process. In this process, the materials are inspected at various stages of the production process to ensure that they meet the quality standards. The results of the inspections are recorded in SAP QM, and are used to track the quality of the materials and the production process.

13. What is a routing in SAP PP?
A: A routing is a sequence of operations that are required to produce a product. It defines the order in which the operations are to be performed, the work centers where the operations are to be performed, and the time required to perform each operation. Routings are used in SAP PP to create production orders and to schedule the production process.

14. What is the difference between a planned order and a production order in SAP PP?
A: A planned order is a type of order that is used to plan the production process. It is created based on the material requirements generated by the MRP process. A production order, on the other hand, is a type of order that is used to initiate the production process. It is created based on the planned order, and specifies the details of the production process such as the material, quantity, and work center.

15. How do you configure a work center in SAP PP?
A: To configure a work center in SAP PP, you need to enter the relevant details such as the name, description, capacity, and availability of the work center. You also need to specify the cost center, the machine or equipment used at the work center, and the calendar that defines the working hours for the work center.

16. What is a production version in SAP PP?
A: A production version is a unique combination of a material and a BOM that is used for production. It is used to differentiate between different versions of the same product that are produced using different BOMs or using different production processes.

17. What is a lot size in SAP PP?
A: A lot size is the quantity of a material that is produced in a single production run. It is used in SAP PP to calculate the material requirements for production, and to determine the production schedule.

18. How do you monitor the inventory levels in SAP PP?
A: You can monitor the inventory levels in SAP PP by using the Material Requirements Planning (MRP) process. The MRP process calculates the material requirements based on the production plan, and compares it with the available inventory levels to determine the procurement or production requirements.

19. What is the difference between a production order and a process order in SAP PP?
A: A production order is used for discrete manufacturing, where a finished product is produced by assembling different components. A process order, on the other hand, is used for process manufacturing, where the raw materials are transformed into a finished product through a series of chemical or physical processes.

20. How do you use the capacity planning tool in SAP PP?
A: To use the capacity planning tool in SAP PP, you need to define the capacity requirements for the production process. You can do this by specifying the work centers, the production orders, and the production times for each operation. The capacity planning tool will then calculate the capacity utilization and identify any bottlenecks in the production process